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烟丝气力输送及柔性物料分配系统技术参数
发布者:兴邦公司  来源:扬州兴邦机械设备有限公司  发布时间:2015-10-6

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概述
    SF184烟丝气力输送及柔性物料分配系统,是我公司联合国内高等院校、科研单位及常德卷烟厂、烟草行业内专家,共同对现有风力送丝系统进行技术创新,创 造性地研制出新型烟丝气力输送及柔性分配系统。该系统具有国际先进水平、并获得了国家专利。它克服了传统风力送丝技术存在的多项不足,实现了烟丝在配丝过 程中不会产生烟丝分层和堵丝现象,连续、均匀、高效送丝,并具有造碎率极低且无烟沫沉积、漏丝的奇特效果,是传统风力送丝无法比拟的。目前该系统已成功运 行在湖南中烟、红云江河集团、广东中烟等多家烟厂,该装置的诞生为烟丝气力输送的应用提供了广阔的前景,具有划时代的意义。

Summary

SF184 tobacco conveying and flexible distribution system, the company is the United Nations, universities, research institutes and Changed Cigarette Factory, the tobacco industry experts together to wind wire on the existing system of technological innovation, creatively developed a new type of pneumatic conveying tobacco and flexible distribution system. The system has the international advanced level, and obtained national patent. It overcomes the traditional silk Feeding the inadequacies of existing technology to achieve the tobacco in the distribution process does not produce tobacco silk layering and blocking filament, continuous, uniform, high wire, and has made a very low rate and no broken Smoke Mo deposition, the strange effect of leakage silk, traditional wind wire to none. Currently the system has been successfully run in Hunan tobacco, Red Cloud River Group, the Guangdong Tobacco and a number of tobacco plant and the birth of the device for the application of pneumatic conveying tobacco provides a broad outlook, with the epoch-making significance.

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设备结构及工作原理
    SF184烟丝气力输送及柔性物料分配系统主要由烟丝分配装置、定量喂丝皮带输送机、风送管系、除尘、风量自动平衡及控制系统组成。
烟 丝分配装置主要由旋转锥顶分配器、旋转积丝盘、侧吸式水平吸丝口、除杂器和分别驱动积丝盘、锥顶分配器的电机减速器等构成,利用分配器上的锥顶将由喂丝机 落下的烟丝偏离旋转圆心,分配器旋转所产生的离心力将烟丝均匀地抛向旋转积丝盘四周,并对成团烟丝起到松散作 用。设计采用侧吸式水平吸丝口将长短烟丝即烟丝的不同成份同时吸入风送管路,最大限度减少了设备对烟丝的造碎率,是各类卷烟机组的首选烟丝分配系统。该烟 丝分配系统构思巧妙,具有体积小,重量轻,结构紧凑等特点,每台装置可以同时供应八台7000支/分卷烟机组以及高速卷烟机组所需的烟丝。
烟厂可 直接用本装置替换原旋盘式或其它烟丝分配装置,实现柔性配丝,从而避免烟丝在分配及输送过程中产生的成份分离现象,提高卷烟质量的稳定性,大幅度减少剔废 率,降低生产成本,提高经济效益。同时本装置可杜绝各类老式烟丝分配装置产生的堵丝和漏丝(灰)现象,无需人工值守。

The Structure & Principles

SF184 tobacco wire force conveying & flexible distributing system is mainly composed of wire distributing device. quantitative wire delivering strap conveying machine. wind blowing tube series, anti-dust, wind auto-balance and control system.

Wire distributing device mainly consists of rotary cone center distributor, device and separate drive wire accumulating tray and decelerator for cone center distributor, the cone center rotates to makes the wire came from the wire delivering machine deviate from the center of the circle, the eccentricity generated throws the wire symmetrically around the wire tray, and loosens the gathered wires at the same time. This design uses the wire absorbing orifice to absorb different ingredients of the wire into the wend blowing tube at the same time, diminishing the amsshing ratio to the largest extent, it's a prior choice for tobacco making maching.

This system is a brilliant design, small in cube and light in weight in weight, impact in structure, a set of this device can supply for 8 sets of 7000-per-minute tobacco making machines as well as the wires for high speed tobacco making machine.

The factory can directly use this device to replace other distributing devices, apply flexible wire distributing, so as to avoid ingredient separating phenomenon occurred in the distributing and conveying process, improves the quality stability, largely diminishes the reject ratio, lower the cost so increase the profit. In addition, this device can also avoid jamming or leaking of wire / dust, so it doesn't need human watch.

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性能参数
1、单台设备的供丝能力:
TB-FS1-4(四管):≥2800kg/h
TB-FS1-6(六管):≥4200kg/h
TB-FS1-8(八管):≥5600kg/h
单管供丝量:≥700kg/h
2、烟丝水份散失:≤0.2%
3、吸丝风速:17-20m/s
4、风管直径:Φ125-Φ140
5、设备对烟丝的造碎率:≤0.1%
6、单台设备运行噪音:≤60dB
7、单台设备功耗:2.7Kw
8、外围尺寸(直径×高):Φ1600×Φ1460
9、设备重量:900kg

Parameters

1. wire delivering capacity per set
SF184-4(4tubes): ≥2800kq/h
SF184-6(6tubes): ≥4200kq/h
SF184-8(8tubes): ≥5600kq/h
delivering capacity per single tube: ≥700kg/h
2. lost of moisture in wire: ≤0.2%
3. wind speed for absorbing: 17-20 m/s
4. diameter of the tube: Φ125-Φ140
5. smashing ratio by machine: ≤0.1%
6. noise per machine: ≤60dB
7. power per machine: 2.7kw
8. periphery dimension (dismeter×height): Φ1600×1460
9. weight of machine: 900k
g

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